Home 9 News 9 PowerPhotonic enhances the laser additive manufacturing process with Deposited Energy Flat Top (DEFT) freeform beam shapers at the 2025 Munich Laser World of Photonics Exhibition.
PowerPhotonic enhances the laser additive manufacturing process with Deposited Energy Flat Top (DEFT) freeform beam shapers at the 2025 Munich Laser World of Photonics Exhibition.

PowerPhotonic’s Deposited Energy Flat Top (DEFT) freeform beam shaper optimises energy distribution in the additive manufacturing (AM) process. Typically, a laser with a high quality, single mode Gaussian output beam is required in powder-bed laser additive manufacturing as it creates the smallest spot possible, allowing very fine 3D features to be made. However, when a Gaussian profile spot is scanned across the powder-bed, the deposited energy has a Gaussian profile perpendicular to the scan direction: far from ideal from the perspective of laser sintering the fine powder of the AM machine. The optimum AM process is likely to require a near uniform heat input to the powder-bed perpendicular to the scan direction. This requires a complex intensity profile – but one which the DEFT beam shaper is able to produce.

Dr. Stephen Kidd, Head of Sales and Marketing said – “The importance of the DEFT beam shaper to laser based powder-bed additive manufacturing is likely to be considerable. When the DEFT shaped spot is scanned, a near uniform distribution of heat perpendicular to the scan direction is achieved. This makes for improved sintering, improving the quality and reliability of 3D laser additive manufactured parts. Customers who are at the LWOP exhibition are welcome visit our booth and learn more about how to easily integrate a DEFT beam shaper into their AM systems and gain potentially significant performance enhancement,”

PowerPhotonic’s technical and commercial teams will be on hand  throughout LWOP to support customer enquiries and discussions in what is expected to be a busy show. LWOP 2025 runs in parallel with The World of Photonics Congress and World of Quantum Congress.

For more information on Laser World of Photonics 2025, please follow the link: https://world-of-photonics.com/en/

For more information about the DEFT beam shaper contact:

sales@powerphotonic.com

www.powerphotonic.com

Link to product page here